High Efficiency Coating Machine

It is kind of equipment integrating elegance, high efficiency, energy-saving, safety, easy to clean

Products introduction :It is kind of equipment integrating elegance, high efficiency, energy-saving, safety, easy to clean, which is applied for coating traditional Chinese and Western tablets and pills (including micro-pills, small pills, water-bindered pills, drip pills and granulated pills)with sugar, organic film, water soluble film, slow and controlled release film in the fields of pharmacy, food and biology etc. The machine is equipped with the programmable PLC (machine and person interface), with which its operation process and process parameters such as negative pressure and temperature can be automatically controlled. It is easy to operate, with reasonable and advanced process during run of the machine. Main machine, cleaning system, hot-air cabinet, exhaust cabinet and the thermostatic mixing drum are all made of imported high quality, stainless steel, which conforms to "GMP" requirements.The tablets make complicated and constant track movement with easy and smooth turning and frequent exchanging in a clean and closed drum of the film coating machine. The coating mediums stirred in the constant temperature stirring drum are sprayed on tablets through the spray gun at the inlet under the action of crawler pump. Meanwhile hot air up to 100,000 level filtration are inhaled through the air distributing pipe at the center of the drum and flowed through tablets around the fan blade. Under the action of air exhaust and negative pressure, hot air are exhausted from the another side of the air distributing pipe and discharged after dust abatement. So these coating mediums on the surface of tablets get dry quickly, forming a coat of firm, fine and smooth film. Automatically controlled by PLC, it is in normal operation.

Performance and characteristics:1.The drum of the main machine has a closed poreless structure and is equipped with a flow-guiding sheet. Tablets can make easy and smooth rotation without fragment and chipped edge in the drum due to mirror polishing of its wall and flow-guiding sheet, which greatly improves the yield.2.During air intake, three times filtration involving primary filtration, medium filtration and high filtration, can reach 100,000 level purification. During air exhaust, dust abatement can reach 99% by adopting a bag-type dust extractor. Equipped with a vibration damper, the machine is in normal run with noise lower than 75dB, which conforms to environmental protection requirements.3. A specially designed air source exchange system features exchange of hot air an cold air depending on the technological requirements, so to say, the fan blade can be regarded as air inlet or air outlet. An eye pitch explosion-proof lamp is equipped in the drum so as to clearly view all material in run for the convenience of accurate control of technological change. 4. A cleaning system I equipped at the bottom of the drum, with automatic computer-controlled drain after cleaning. 5. The specially designed imported spray gun features easy to operate and control relevant technological requirements, uniform density and particle size, uniform atomization and large spray area, practical to adjust flow, angle and sector, economization on dressing, free leakage and blockage. The gun can be in operation unless its head keeps in the range of 0.29Mpa to 0.39Mpa. It has been favourably reviewed from users at home and abroad. 6. Features PLC automatic control of such process parameters as negative pressure, air flow and temperature etc, automatic run of various process flow in sequence, instead of manual operation. 7. Equipped with a data storage and printing system, by which process parameter and process flow of each batch of production can be accurately recorded with a printer as requested from users. Other subsidiary equipment:1. Equipped with a thermostatic Mixing drum, in which mediums can be electrically heated and stirred into a uniform liquid at a preset temperature.2.Equipped with automatic charging and discharging device, by which all procedures involving charging, coating and discharging are in automatic run instead of manual operation in order to guarantee sanitary requirements.Main technical parameters:

Technical\ Type		400E	150(D)E	80(D)E	40(D)E	10D
Load Capacity (kg)		400	150	80	40	10
Revolutions(R/Min)		2.0-12	2.0-14	2.0-16	2.0-18	3.0-19
Machine dimensions kw		3	2.2	1.5	1.1	0.55
Machine dimensions(L*W*H) mm		2050*1670 *2360	1730*1320 *2030	1370*1050 *1700	1100*850 *1470	900*700 *1400
Diameter of Coating drum mm		1500	1200	930	780	500
Power of Air Exhaust Cabinet Motor kw		7.5	5.5	3	2.2	0.75
Air exhaust flow m3/h		10000	7419	5268	3517	1285
Power of Hot Air Cabinet Motor kw		2.2	1.5	1.1	0.75	0.37
Hot air flow m3/h		3600	2356	1685	1285	816
Weight of Main Machine kg		1200	850	600	500	200
Overall Dimensions of Air Exhaust Cabinet mm		1000*900*1650	1000*900*1650	1000*900*1650	900*800*1500	750*600*1130
Overall Dimensions of Air Exhaust Cabinet mm		1050*1050*2000	950*950*1950	900*820*1850	820*720*1750	750*600*1130
AirConsumptio	Pressure MPa	>0.39	>0.39	>0.39	>0.39	>0.39
	Air Consumption m3/min	1.5	0.5	0.35	0.2	0.2

BGB-40 coating machine part list

Name	Materail	Model
Mian machine	SUS304	δ=3mm
Pneumatic element		AirTAC
Electric control cabinet	SUS304	δ=1.5mm
Electrical components	Zhengtai	Whole set
Control system	Human-computer interface	Eview 5.7″
PLC programmer		PLC
Dust removal exhaust of cabinets	SUS304	δ=1.5mm
Motor		1.1kw
Frequency		1.1kw
Efficient heating cabinet	SUS304	δ=1.5mm
Exhaust air motor		2.2kw
Heat exchanger	SS
Filter
First, medium, high efficiency filtration	SS
Peristaltic pump		XY-100mm
2 pcs Spray gun	SS
Electric heating and mixing Heat preservation Tank	SUS304	δ=1.5mm
Dropper	SS
Shovelling plate	SS

High Efficiency Coating Machine